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Straight Spline Hob Cutter

Straight Spline Hob Cutter

We are a Manufacturer and Exporter of Straight Spline Hob Cutters in various countries. Our range undergoes different quality parameters. Straight Spline Hobs are available in multiple forms like non-topping, semi-topping, topping, finishing, pre-shaving, pre-grinding, protuberance, full-fillet, etc. The cutters are used for cut parallel splines and are manufactured in single or multi-start designs with a pressure angles of 20 degrees,30 degrees, 37.5 degrees, and 45 degrees.

Technical Specification
Materials S390/ASP2052/ASP2030/S290/ASP2060/M35/M42/M2
Accuracy class AAA, AA, A & B as per DIN3968
Standard DIN 5480, DIN 5482, ANSI B92.1, B92.2, BS3550, GOST-6033
Supplied with all types of latest PVD Coatings.
Designed for High Performance, Long Tool Life, and Superior Finish
  • Manufactured using premium-grade HSS / PM-HSS material to ensure long tool life, high hardness, and excellent wear resistance.
  • Precision-ground cutting edges deliver accurate straight spline profiles with superior surface finish and repeatable results.
  • Designed to maintain high dimensional accuracy and consistent cutting performance even during continuous mass production.
  • Optimized tooth geometry enables smooth cutting action, efficient chip evacuation, and reduced cutting forces.
  • Heat-treated under controlled conditions to achieve uniform hardness and improved tool stability.
  • Available with standard and customized PVD/CVD coatings to enhance durability, reduce friction, and increase productivity.
  • Designed for stable performance on both CNC and conventional hobbing machines.
Your Trusted Partner for Precision Spline Cutting Tools
  • DIC is trusted manufacturer of Straight Spline Hob Cutters with strong technical expertise and industry experience.
  • Complete in-house manufacturing process ensuring strict quality control at every stage of production.
  • Advanced CNC grinding, inspection, and testing facilities for achieving precise geometry and accuracy.
  • High-quality tools that offer longer re-sharpening cycles and reduced tooling cost per component.
  • Competitive pricing combined with reliable quality to meet domestic and international customer expectations.
  • On-time delivery supported by efficient production planning and export logistics.
  • Dedicated technical support team to assist with tool selection, application, and performance optimization.
  • Proven track record of supplying tools to automotive, gearbox, and heavy engineering industries.
  • Strict adherence to international quality standards ensuring consistent performance and reliability across every batch.
  • Robust export packaging and documentation to ensure safe delivery and smooth customs clearance worldwide.
  • Continuous improvement in design and manufacturing processes to meet evolving industry and customer requirements.
Custom-Made Solutions to Match Your Exact Requirements
  • Custom-designed Straight Spline Hob Cutters manufactured as per customer drawings, samples, or detailed specifications.
  • Customization available for module, pressure angle, tooth profile, OD, face width, and bore size.
  • Special tool designs developed to suit specific machines, components, and production requirements.
  • Optional coatings and heat treatment processes selected based on workpiece material and cutting conditions.
  • Suitable for cutting alloy steel, carbon steel, stainless steel, and other special engineering materials.
  • Flexible manufacturing capability to support prototype development, small batches, and bulk orders.
  • Each customized tool is thoroughly inspected to ensure accuracy, performance, and reliability.
  • Capability to develop special profiles and non-standard spline configurations for complex or application-specific requirements.
  • Consistent quality ensured across repeat orders with documented specifications and controlled manufacturing processes.

Product FAQ's

1. What is a Straight Spline Hob Cutter?

A straight spline hob cutter is a specialized cutting tool used to machine straight-sided splines on shafts and components. It generates accurate spline profiles with consistent spacing, ensuring proper fit, smooth power transmission, and reliable mechanical performance.

2. What materials are used in Straight Spline Hob Cutters?

DIC supplies Straight Spline Hob Cutters in S390, ASP2052, ASP2030, M35, M42, and M2. These materials provide high wear resistance. Tool life is extended under continuous cutting. Performance remains stable at high speeds.

3. What industries commonly use Straight Spline Hob Cutters?

Straight spline hob cutters are widely used in automotive, gearbox, and heavy machinery industries for producing accurate power transmission components. They ensure high reliability, consistent performance, and compliance with industrial quality standards.

4. What load capacity can Straight Spline Hob Cutters handle?

They are designed to withstand high cutting loads with rigid construction that ensures stability during operation. Load capacity depends on cutter size and material, while proper machine setup helps improve tool life and cutting performance.

5. Where are Straight Spline Hob Cutters commonly applied?

They are used for machining spline shafts, hubs, and couplings, with major applications in automotive gearboxes and industrial drive systems. They ensure accurate power transmission and are widely used in heavy machinery and power transmission assemblies for reliable torque transfer.

6. What accuracy classes are available for Straight Spline Hob Cutters?

Straight Spline Hob Cutters are available in AAA, AA, A, and B accuracy classes as per DIN 3968 standards, ensuring precise spline profiles and consistent tooth geometry. Higher accuracy reduces machining errors, minimizes post-processing requirements, and improves overall productivity and cost efficiency.

7. How does a Straight Spline Hob Cutter work?

It works on the generating cutting principle, where continuous rotation forms accurate spline teeth. Proper synchronization with the workpiece ensures uniform tooth geometry, consistent spline accuracy, and high production efficiency.

8. Can Straight Spline Hob Cutters be customized?

Dedicated Impex provides customization in material, coating, accuracy, and spline profile based on customer drawings and specific requirements. Special applications are easily supported, ensuring perfect process compatibility and optimal machining performance.

9. Can these cutters be supplied as per customer drawings?

Yes, custom designs are supported with detailed drawing review for technical feasibility. Manufacturing follows strict tolerances to ensure exact requirements are met, and special profiles and standards can be developed for unique applications

10. Do you export Straight Spline Hob Cutters, and which international markets do you cover?

Dedicated Impex Co. exports Straight Spline Hob Cutters to Europe, North America, the Middle East, Southeast Asia, and Australia with reliable global logistics. International-standard export packaging ensures safe delivery, while consistent quality is maintained for all overseas customers.

Need Additional Support?

If you didn’t find the information you’re looking for, please connect with our DIC Tools specialists for expert assistance. Our team is ready to support you with product selection, technical guidance, and export inquiries.
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