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PCD/ CBN Reamers

PCD/ CBN Reamers

We are a Manufacturer of PCD Reamers in India, mainly used in automobile industries for machining almost all their non-ferrous parts such as engines, transmissions, wheels etc. PCD Tools delivers excellent results when reaming non-ferrous metals. Reaming through PCD Tool allows user to ream holes faster. PCD Reamer can reduce or even remove the need for secondary finish operations by producing cleaner edges.

These reamers provide compatible results for a longer time than their traditional counterparts because production does not have to be periodically interrupted to change worn tools. PCD Reamers runs at high speed than the carbide. PCD Reamers usually run at 8000-12000 rpm whereas carbide reamer runs at 2500 rpm.

Technical Specification
Product Name PCD Reamer
Shank Type Straight Shank
Diameter Range 3.0 mm to 25 mm
Flute Length 10 – 45 mm
Overall Length 60 – 180 mm
Number of Flutes 4 to 6
Hole Tolerance H7 / ±0.01 mm
Application Precision hole finishing
Customization Available as per customer requirement
  • Our PCD reamers are manufactured using controlled processes that focus on dimensional accuracy, smooth cutting edges, and long tool life, ensuring reliable performance in high-precision machining applications across demanding industrial environments.
  • Strict quality checks are followed at every production stage, from raw material selection to final inspection, helping maintain consistent hole size, roundness, and surface finish during continuous machining operations.
  • Advanced inspection systems are used to verify tool geometry, cutting edge sharpness, and concentricity, ensuring every PCD reamer meets tight tolerance requirements for precision-critical machining tasks.
  • Heat stability and wear resistance of PCD reamers are carefully evaluated to ensure stable cutting performance, reduced tool wear, and longer service life, even when machining hard and abrasive materials at high production speeds.
  • DIC Tools follows systematic process validation and final inspection procedures to maintain repeatable quality, helping customers achieve consistent results with reduced rejection rates in high-volume manufacturing environments.
  • Each PCD reamer undergoes functional testing to ensure smooth chip evacuation, vibration control, and balanced cutting action, supporting accurate and chatter-free reaming operations in demanding precision machining environments.
  • Quality documentation and batch traceability are maintained to ensure product reliability, making it easier for customers to meet internal quality audits and international machining standards for consistent global manufacturing compliance needs.
  • Continuous quality improvement practices are applied to enhance PCD reamer performance, improve edge life, and meet evolving customer expectations in precision machining industries through ongoing process control and optimization.
Trusted Reaming Solutions for Every Precision Industry
  • PCD reamers are widely used in the automotive industry for precision finishing of engine components, transmission housings, brake parts, and fuel system components where high accuracy and excellent surface finish are critical across mass production automotive manufacturing lines.
  • Aerospace manufacturing relies on PCD reamers for machining aluminum and composite components, ensuring precise hole geometry, tight tolerances, and lightweight structural integrity for advanced aerospace structural component production.
  • DIC supports the die and mold industry by supplying PCD reamers for accurate finishing of mold cavities and precision holes, ensuring consistent part quality, extended mold life, and improved tooling accuracy in mold manufacturing.
  • Electronics and electrical component manufacturers use PCD reamers for precision machining of non-ferrous parts, housings, and connectors requiring smooth finishes and exact dimensions for high volume electronic component production.
  • Dedicated Impex supplies PCD reamers suitable for general engineering applications, supporting manufacturers producing precision components for machinery, equipment, and industrial assemblies for diverse industrial machining fabrication needs.
  • Medical device manufacturers use PCD reamers for machining non-ferrous and composite materials where accuracy, repeatability, and clean surface quality are essential for critical healthcare component manufacturing processes.
  • Heavy engineering industries depend on PCD reamers for consistent and stable hole finishing in large-scale component production with demanding tolerance requirements for heavy duty precision industrial machining.
  • PCD reamers are also used in automation and robotics industries for precision parts that require consistent fit, alignment, and long-term performance supporting automated systems requiring long term.
Your Brand Identity, Our Professional Presentation
  • We offer custom branding solutions that allow customers to present PCD reamers under their own brand name, helping strengthen market presence, improve brand recall, and create a professional product image in competitive machining and tooling markets.
  • Private label packaging options are carefully designed to match customer branding guidelines, including logo placement, product details, color themes, and identification labels, ensuring a consistent and professional presentation across all distribution channels.
  • Durable protective packaging is used to prevent tool damage during handling, storage, and transportation, ensuring PCD reamers reach customers in perfect condition with cutting edges fully protected from impact and environmental exposure.
  • Packaging designs are optimized for easy product identification, efficient stock management, and smooth distributor handling, helping reduce handling errors and support streamlined supply chain and warehouse operations.
  • Dedicated Impex provides flexible branding support for PCD reamers to meet different market requirements, helping distributors and resellers build a strong, consistent, and recognizable product identity that aligns closely with their target customer expectations.
  • Custom inserts and protective sleeves are used to securely hold PCD reamers inside packaging, reducing the risk of edge damage, movement, or vibration, while maintaining tool geometry and cutting performance.
  • DIC Tools offers packaging solutions suitable for domestic and international supply, providing a professional appearance along with practical protection required for long-distance shipment, bulk handling, and extended storage conditions.
  • Buyer-focused packaging enhances product value perception while ensuring safety, clarity, and ease of use, helping end customers quickly identify tools, handle them safely, and store them efficiently after purchase.

Product FAQ's

1. What is a PCD Reamer?

A PCD Reamer is a high-precision hole-finishing tool manufactured with Polycrystalline Diamond cutting edges. It is designed to deliver excellent dimensional accuracy, superior surface finish, and long tool life when machining non-ferrous and abrasive materials in high-volume production.

2.What materials can be machined using PCD Reamers?

PCD Reamers are mainly used for aluminum alloys, high-silicon aluminum, copper, brass, bronze, graphite, plastics, carbon-fiber composites, and other non-ferrous materials. They perform exceptionally well in abrasive materials where conventional carbide tools wear rapidly.

3.What diameter range is available for PCD Reamers?

Standard PCD Reamers are available in diameters from 3.0 mm to 25 mm. Custom diameters can also be manufactured to meet specific machining requirements, ensuring precise hole sizing for special components and applications.

4.What hole tolerance can be achieved with PCD Reamers?

PCD Reamers are capable of achieving tight hole tolerances such as H7 or ±0.01 mm. This high level of accuracy ensures consistent hole quality, reduced rejection rates, and improved assembly fit in precision components.

5. What is the standard flute length and overall length of PCD Reamers?

Flute lengths usually range from 10 mm to 45 mm, while overall tool lengths vary between 60 mm and 180 mm. Both flute length and overall length can be customized based on workpiece depth and machine setup.

6. What shank types are available for PCD Reamers?

PCD Reamers are commonly supplied with straight shanks, providing reliable clamping, better concentricity, and stable performance in CNC machining centers as well as conventional reaming machines.

7.What are the advantages of PCD Reamers compared to carbide reamers?

PCD Reamers offer much longer tool life, higher wear resistance, consistent hole accuracy, and better surface finish compared to carbide reamers. They also reduce tool change frequency and improve productivity in mass production.

8. Can PCD Reamers be customized for specific applications?

Yes, Dedicated Impex offers fully customized PCD Reamers to meet specific machining requirements. Customization options include diameter, flute count, flute length, overall length, tolerance class, and cutting geometry. These tailored designs help achieve optimal tool performance, consistent hole accuracy, and longer tool life for different materials and operating conditions.

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