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HSS Keyway Broach Set (Metric)

HSS Keyway Broach Set (Metric)

We are a Manufacturer and Exporter of Metric Size HSS Keyway Broach Set available with all types of PVD Coatings. Keyway Broach set includes multiple Keyway Broaches in different range of sizes used for creating precise keyways in boreholes of pulleys, gears, Washers. It also contains shims for controlling the depth of the keyway. Also, Keyway Broaches set eliminate the problem of individual tools separately and are ideal for jobs that include frequent use of many different sizes of keyway broaches. Our Broach sets include the most common combinations of Metric Keyway Broaches and Bushings.

Technical Specification
Material M-2, M-35, M-42, ASP 2030, ASP 2052, ASP 2060
keyway from size 2mm to 25mm
Heat Treatment Hardened and tempered to approx. 62–64 HRC
Finish bright finish
Cut Type Single-cut or multiple-cut broaches (depending on set)
PVD Coating Can be supplied with all types of PVD Coatings.
Customization Available
METRIC SIZE HSS KEYWAY BROACH SET:
• NO. 60 KEYWAY BROACHES SET: 2 broaches and 3 bushings = 6 keyway combinations.
• NO. 70 KEYWAY BROACHES SET: 4 broaches and 13 bushings = 26 keyway combinations.
• NO. 80 KEYWAY BROACHES SET: 3 broaches and 12 bushings = 36 keyway combinations.
• NO. 90 KEYWAY BROACHES SET: 2 broaches and 8 bushings = 16 keyway combinations.

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Precision keyway cutting solutions for diverse industrial machining needs
  • HSS Keyway Broach Sets are widely used for internal keyway cutting in gears, pulleys, bushings, couplings, and sprockets, ensuring accurate torque transmission and precise key fit across mechanical assemblies in precision-driven industrial manufacturing environments.
  • Automotive component manufacturing uses these broaches to produce uniform keyways in transmission parts, steering components, hubs, and drive systems, ensuring accurate fit, smooth finish, and reliable mechanical locking.
  • Dedicated Impex Co. offers HSS keyway broach sets for heavy engineering workshops, enabling machining of large shafts and hubs with stable cutting performance, controlled material removal, and repeatable results for high-load mechanical assemblies.
  • Aerospace and defense industries use keyway broach for precise internal keyway machining in auxiliary components, fixtures, and support assemblies, where dimensional stability, tool reliability, and repeatable accuracy are essential for safety-critical operations.
  • General engineering industries depend on these broaches for flexible machining across mild steel, alloy steel, cast iron, and non-ferrous materials, allowing versatile application in both job-shop environments and standardized production setups.
  • Industrial machinery manufacturing applies these broaches for producing accurate key slots in pumps, compressors, gearboxes, and motor assemblies, ensuring secure power transmission, vibration control, and extended operational life of rotating components.
  • DIC offers HSS keyway broach sets for maintenance and repair workshops, enabling efficient refurbishment, accurate keyway correction, and reliable shaft-hub restoration without compromising original component geometry or performance.
  • HSS Keyway Broach Sets benefit tool rooms and prototype development facilities for short-run production and custom machining tasks, enabling precise internal keyway formation with minimal setup time and consistent cutting results.
Professional packaging that protects tools and strengthens brand identity
  • HSS Keyway Broach Sets are offered with custom private label packaging designed to reflect your brand identity, ensuring professional presentation while maintaining secure tool placement, clear size identification, and organized storage for long-term industrial usability.
  • Industrial-grade protective packaging safeguards HSS keyway broach sets against corrosion, moisture, and transit damage, helping maintain cutting edge integrity and surface finish throughout storage, handling, and extended transportation cycles.
  • DIC Tools offers custom branding options including laser-marked tool identification, branded labels, and instruction inserts, enabling distributors to present keyway broach solutions as premium, market-ready products aligned with their portfolio strategy.
  • Heavy-duty molded cases and reinforced boxes provide impact resistance and tool alignment stability, ensuring these broaches remain accurately positioned, easy to access, and safe during repeated industrial use.
  • Dedicated Impex supports tailored packaging configurations for HSS keyway broach sets, allowing buyers to select branding layouts, labelling formats, and packaging styles that match distributor requirements and enhance shelf visibility in competitive tooling markets.
  • Export-ready packaging solutions include moisture-resistant liners, rust-prevention coatings, and shock-absorbing inserts, ensuring keyway broaches reach global customers in optimal condition without compromising tool performance.
  • Custom documentation, specification sheets, and usage guidelines can be integrated into packaging, helping end users quickly understand broach selection, cutting procedures, and maintenance practices for improved tool life and machining efficiency.
  • Consistent packaging aesthetics across HSS keyway broach set ranges help reinforce brand recognition, improve customer confidence, and create a uniform product identity suitable for distributor catalogs and industrial supply channels.
Trusted manufacturing expertise delivering reliable broaching solutions
  • Our HSS Keyway Broach Sets are manufactured using premium high-quality material, ensuring excellent wear resistance, sharp cutting edges, and stable performance across repeated cutting cycles in demanding industrial machining environments.
  • Precision-controlled heat treatment processes enhance hardness and toughness of each broach, providing balanced strength and edge retention necessary for smooth keyway cutting without chipping or premature tool failure.
  • Strict dimensional inspection ensures every keyway broach meets tight tolerance standards, allowing consistent keyway width, depth, and alignment for perfect fitment in shafts and hubs across demanding industrial machining applications.
  • We offer a wide size range and standardized configurations, enabling customers to select keyway broach suitable for diverse applications, materials, and machine setups without compromising machining accuracy.
  • Dedicated Impex Co. delivers dependable supply consistency, technical support, and product reliability, helping customers reduce downtime, maintain machining quality, and achieve long-term cost efficiency with every HSS keyway broach set.
  • Our manufacturing expertise focuses on surface finish control and cutting geometry optimization, ensuring reduced cutting forces, smooth chip flow, and improved operator safety during broaching operations.
  • Precision-engineered cutting geometry ensures smooth broaching action, reduced cutting load, and accurate keyway formation, enabling stable operation and consistent results across varied materials and demanding industrial machining conditions.
  • Commitment to quality assurance, final inspection, and performance validation ensures each HSS keyway broach delivers dependable results, repeatable accuracy, and long service life across industrial applications.

Product FAQ's

1. Which materials are used to manufacture these keyway broaches?

These Keyway Broaches are manufactured from premium high speed steel grades such as M-2, M-35, M-42, ASP 2030, ASP 2052, and ASP 2060, ensuring high wear resistance, toughness, edge retention, and reliable performance in industrial broaching operations.

2. What keyway sizes are covered in the metric broach set?

The metric HSS Keyway Broach Set covers keyway widths ranging from 2 mm to 25 mm, allowing users to machine a wide variety of standard metric keyways commonly required in industrial power transmission components and mechanical assemblies.

3. What heat treatment process is used for these broaches?

The broaches are hardened and tempered through a controlled heat treatment process to achieve approximately 62–64 HRC hardness, ensuring excellent cutting strength, long service life, resistance to deformation, and consistent keyway accuracy during repeated broaching cycles.

4. What type of surface finish is provided on the broaches?

These HSS Keyway Broaches feature a bright finish that reduces friction during cutting, improves chip flow, enhances corrosion resistance during storage, and allows easy visual inspection of cutting edges for wear or damage in industrial environments.

5. Can the keyway broach sets be customized?

Dedicated Impex offers customization options for HSS Keyway Broach Sets, including special keyway sizes, non-standard bushings, PVD coating requirements, and application-specific designs, enabling manufacturers to meet unique machining needs, improve productivity, and achieve reliable performance in specialized industrial applications.

6. How does an HSS keyway broach improve machining accuracy?

HSS Keyway Broaches Set are precision ground and hardened to maintain tight tolerances, ensuring straight, accurate, and repeatable keyways with proper depth and width, which is critical for correct fitment and torque transmission in assemblies.

7. What advantages do PVD-coated broaches offer?

PVD-coated broaches provide improved surface hardness, reduced friction, enhanced wear resistance, and longer service life, making them ideal for demanding applications, tougher materials, and environments requiring higher productivity and reduced downtime.

8. Can these broaches be used for hardened materials?

HSS Keyway Broaches are primarily designed for pre-hardened or soft to medium-hard materials, while coated variants extend capability, but extremely hardened materials may require specialized tooling or carbide broaching solutions.

9. How does heat treatment affect broach performance?

Proper heat treatment increases hardness and toughness, allowing the broach to with stand cutting forces, resist edge chipping, and maintain dimensional stability, resulting in reliable performance and longer service life under industrial conditions.

10. Do you offer special branding for HSS keyway broaches?

Yes, DIC offer special branding options for HSS Keyway Broaches, including private label marking, customized packaging, and brand-specific identification. This helps distributors and industrial buyers maintain brand consistency, enhance product presentation, and support their market positioning without affecting tool quality or performance.

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