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HSS Keyway Broach Set (Inch)

HSS Keyway Broach Set (Inch)

We are Manufacturer and Exporter of Inch Size HSS Keyway Broaches Set available with all types of Standard PVD Coatings. Keyway Broach set includes multiple Keyway Broaches in a wide range of sizes which are used for creating precise keyways in boreholes of pulleys, gears, Washers. It also contains shims for controlling the depth of the keyway.

Also, Keyway Broaches set eliminate the problem of individual tools separately and are ideal for jobs that include frequent use of many different sizes of keyway broaches. Our Broach sets include the most common combinations of Metric Keyway Broaches and Bushings.

Technical Specification
Material HSS M2, M35, M42, ASP 2030, ASP 2052, ASP 2060
Set Includes Broaches, Collared Bushings, Shims, Case
Broach Tooth Type Straight teeth, single edge ground
Type Inch
Broach Size 1/16"-A - 1-1/4"-F
Customization Available
• NO.00 KEYWAY BROACH SET: 3 broaches and 5 bushings= 15 keyway combinations
• NO.10 KEYWAY BROACH SET: 4 broaches and 9 bushings= 18 keyway combinations
• NO. 10A KEYWAY BROACH SET: 4 broaches and 9 bushings= 18 keyway combinations
• NO. 20 KEYWAY BROACH SET: combines 10 and 10A but adds a 5/16 inch keyway for 11 extra combinations, 5 broaches and 18 bushings = 47 keyway combinations.

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Practical Experience That Delivers Accurate Keyways
  • Our expertise in HSS keyway broach set manufacturing focuses on creating clean and accurate keyways through precise grinding, proper tooth spacing, and controlled cutting depth, helping users achieve smooth broaching results on steel, alloy steel, cast iron, and non-ferrous materials.
  • We use carefully controlled heat treatment processes to improve hardness and strength of HSS keyway broach sets, allowing cutting edges to stay sharp longer, resist wear, and deliver consistent keyway accuracy during repeated and continuous broaching operations.
  • Dedicated Impex Co. designs these broaches with well-balanced tooth pitch and correct cutting angles, which helps reduce cutting pressure, improves chip removal, and ensures smooth broaching action for reliable keyway formation in regular production use.
  • Our technical team checks broach tooth profiles using accurate measuring systems to confirm proper size, straightness, and finish, ensuring each keyway broach produces uniform keyway width and stable cutting performance across different materials.
  • We manufacture HSS keyway broach sets suitable for manual presses, hydraulic presses, and arbor presses, helping operators achieve steady cutting action, controlled feed movement, and comfortable handling in both workshops and large industrial environments.
  • Our experience includes standard and special keyway sizes, allowing precise control over broach length, tooth rise, and tolerances, which supports proper shaft and hub fitting and dependable torque transfer in assembled mechanical components.
  • Every keyway broach goes through process checking and final inspection to verify dimensional accuracy, tooth condition, and cutting consistency, ensuring reliable performance and reduced setup issues before tools reach the customer’s shop floor.
  • With strong material knowledge, DIC ensures these broaches remain stable during repeated use, offering long tool life, fewer re-sharpening needs, and dependable accuracy for automotive parts, engineering components, and industrial power transmission applications.
Engineered Broaching Tools Built Around Your Application
  • Our custom solutions allow HSS keyway broach sets to be made according to required keyway width, depth, and tolerance, helping customers achieve accurate fitting for special shafts, hubs, and mechanical assemblies used in different industrial applications.
  • We customize HSS keyway broach based on job material hardness, production quantity, and press type, ensuring correct tooth shape and cutting balance that improves broaching efficiency while maintaining tool strength and long service life.
  • DIC Tools supplies custom broach lengths and tooth rise designs for non-standard keyway depths, making them suitable for special machines, old equipment repair, and replacement tooling where standard broaches do not meet application requirements.
  • Our engineering team works closely with buyers to develop keyway broach for mild steel, hardened steel, alloys, and soft metals, ensuring smooth cutting action, reduced vibration, and consistent keyway surface finish during operation.
  • We offer custom marking, size stamping, and set arrangement options, helping workshops and distributors manage tools easily, improve identification, and maintain organized tooling systems within daily machining operations.
  • Custom solutions also include surface treatment and coating suggestions to improve wear resistance, reduce cutting friction, and support smoother broaching performance in demanding and high-usage industrial environments.
  • We support bulk custom orders, allowing customers to source HSS keyway broach sets designed for special applications, unique machines, or regional standards without affecting quality or delivery timelines.
  • Every customized HSS keyway broach is checked through proper inspection to confirm size accuracy, cutting performance, and stability, ensuring easy installation and smooth use with minimal setup effort at the customer’s workplace.
Industrial Protection That Travels Without Compromise
  • Our export packaging for HSS keyway broach sets is designed to prevent edge damage, corrosion, and deformation during long-distance transportation, using protective sleeves, anti-rust materials, and impact-resistant outer packing for global industrial supply chains.
  • Each HSS Keyway Broach is individually secured within structured packaging layouts, preventing tool movement and tooth contact, which ensures cutting edges remain intact and ready for immediate use upon arrival at customer facilities.
  • We use moisture-controlled packaging solutions that protect these broaches from humidity exposure, temperature variation, and storage delays, preserving material integrity and cutting performance throughout international shipping and extended warehousing periods.
  • Packaging configurations are optimized for bulk export, enabling safe stacking, efficient container loading, and reduced handling damage, while maintaining clear product identification and organized presentation for distributors and industrial buyers worldwide.
  • Dedicated Impex Co. ensures export packaging meets international logistics standards, providing reinforced cartons, internal separators, and clear labelling that support safe customs handling and minimize transit-related risks for precision broaching tools.
  • Our protective packaging supports long-term storage by incorporating corrosion inhibitors and sealed protection layers, ensuring HSS keyway broach sets remain dimensionally stable and operationally reliable even after extended shipment durations.
  • Custom export packaging options are available to match buyer branding, packaging formats, and regional handling requirements, ensuring professional presentation and secure delivery for global tooling distributors and industrial procurement channels.
  • Every export-packed keyway broach undergoes final verification to ensure packaging integrity, correct quantity, and proper protection, reinforcing our commitment to delivering damage-free, ready-to-use tooling across international markets.

Product FAQ's

1. What is an HSS Keyway Broach Set (Inch)?

These HSS Keyway Broach Sets are precision cutting tools designed for producing accurate internal keyways in inch dimensions, offering consistent cutting performance, long tool life, reliable tolerance control, and suitability for various industrial broaching applications across diverse materials, machines, environments.

2. What broach tooth design is used?

These broaches feature straight teeth with a single edge ground design, enabling smooth progressive cutting, controlled chip formation, reduced cutting forces, improved surface finish, and stable dimensional accuracy throughout the broaching process.

3. What size range is available in inch series?

The inch broach range typically covers sizes from 1/16 inch A to 1-1/4 inch F, supporting a wide variety of shaft and hub configurations commonly used in standard industrial power transmission assemblies, machinery components, gearbox systems, and precision mechanical drive applications.

4. What are the main advantages of HSS broaches?

High speed broaches offer excellent toughness, strong resistance to chipping, stable cutting edges, reliable performance on varied materials, predictable tool life, and cost-effective maintenance when compared to carbide alternatives in standard and medium-duty broaching applications.

5. Are these broaches suitable for hardened materials?

HSS Keyway Broaches Sets are suitable for mild steel, alloy steel, cast iron, and selected non-ferrous materials, while moderately hardened materials may require careful speed control, lubrication, and appropriate press capacity for best results.

6. Is customization available for special requirements?

Dedicated Impex offers customization options including non-standard keyway widths, special lengths, alternative tooth forms, and specific HSS grades, enabling manufacturers to precisely match unique component designs, operating conditions, and diverse production requirements with consistent performance and dimensional accuracy.

7. What surface finish can be expected?

Properly used HSS Keyway Broaches Sets produce clean, uniform, and accurately formed keyway surfaces with minimal burrs, supporting reliable key seating, smooth component assembly, reduced fitting issues, consistent dimensional accuracy, and improved mechanical load transmission in demanding industrial applications.

8. Why choose inch HSS keyway broach sets for industrial use?

These broach sets combine precision manufacturing, durable HSS materials, versatile sizing, and reliable performance, making them a trusted solution for accurate and repeatable keyway production in industrial environments.

9. Do you export worldwide?

Yes, DIC Tools supplies HSS Keyway Broaches and industrial cutting tools to customers across global markets, ensuring export-ready packaging, compliance with international trade requirements, reliable logistics coordination, and consistent product quality to support distributors, manufacturers, and industrial partners worldwide.

10. What makes these broach sets cost-effective?

Durable materials, consistent accuracy, reliable dimensional stability, resharpening capability, and low failure rates significantly reduce overall operating costs while delivering long-term, dependable performance, improved productivity, and process reliability across diverse industrial and precision manufacturing applications.

Need Additional Support?

If you didn’t find the information you’re looking for, please connect with our DIC Tools specialists for expert assistance. Our team is ready to support you with product selection, technical guidance, and export inquiries.
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